Update the CLI to use a safe, best-effort console emitter so logging issues cannot fail the run

tests/test_new_cli.py

@@ -1,4 +1,5 @@
 import json
+import io
 import pytest
 
 from audita.cli import main
@@ -569,3 +570,90 @@ def test_cli_process_writes_failure_diagnostics_for_unexpected_exceptions(monkey
     assert report["error_details"]["phase"] == "transcript_load"
     assert report["error_details"]["type"] == "RuntimeError"
     assert "RuntimeError: boom" in (run_dir / "error.log").read_text(encoding="utf-8")
+
+
+class _BrokenWriter:
+    def write(self, _message):
+        raise OSError(9, "Bad file descriptor")
+
+    def flush(self):
+        raise OSError(9, "Bad file descriptor")
+
+
+def test_cli_process_progress_falls_back_to_stdout_when_stderr_is_invalid(monkeypatch, tmp_path):
+    transcript = parse_transcript_json(
+        """
+        [
+          {"id": 1, "speaker": "Eric", "start": 0.0, "end": 1.0, "text": "Fixed."}
+        ]
+        """
+    )
+    report = RunReport(
+        status="success",
+        config={"model": "m", "base_url": "b"},
+        normalization={"source_segment_count": 1, "normalized_segment_count": 1, "merge_count": 0},
+        pipeline=["grammar"],
+        modules=[],
+        applied_changes=[],
+        skipped_corrections=[],
+        totals={"output_segment_count": 1, "applied_change_count": 0, "skipped_correction_count": 0},
+        work_dir_retention="auto",
+        work_dir_retained=False,
+        work_dir=None,
+        error=None,
+    )
+    result = ProcessResult(
+        transcript=transcript,
+        report=report,
+        run_dir=tmp_path / "run",
+        work_dir_retained=False,
+    )
+
+    def _fake_pipeline(*args, **kwargs):
+        kwargs["progress"]("progress-line")
+        return result
+
+    stdout_capture = io.StringIO()
+    monkeypatch.setattr("audita.cli.AuditaConfig.from_sources", lambda overrides=None: object())
+    monkeypatch.setattr("audita.cli.load_transcript", lambda path: [])
+    monkeypatch.setattr("audita.cli.load_glossary", lambda path: object())
+    monkeypatch.setattr("audita.cli.process_transcript_result", _fake_pipeline)
+    monkeypatch.setattr("audita.cli.sys.stderr", _BrokenWriter())
+    monkeypatch.setattr("audita.cli.sys.stdout", stdout_capture)
+
+    output_path = tmp_path / "out.json"
+    exit_code = main(
+        [
+            "process",
+            "transcript.json",
+            "--glossary",
+            "glossary.yaml",
+            "--output",
+            str(output_path),
+        ]
+    )
+
+    assert exit_code == 0
+    assert "progress-line" in stdout_capture.getvalue()
+
+
+def test_cli_process_failure_summary_falls_back_to_stdout_when_stderr_is_invalid(monkeypatch, tmp_path):
+    stdout_capture = io.StringIO()
+    monkeypatch.setattr("audita.cli.AuditaConfig.from_sources", lambda overrides=None: object())
+    monkeypatch.setattr("audita.cli.load_transcript", lambda path: (_ for _ in ()).throw(RuntimeError("boom")))
+    monkeypatch.setattr("audita.cli.sys.stderr", _BrokenWriter())
+    monkeypatch.setattr("audita.cli.sys.stdout", stdout_capture)
+
+    exit_code = main(
+        [
+            "process",
+            "transcript.json",
+            "--glossary",
+            "glossary.yaml",
+            "--work-dir",
+            str(tmp_path / "work"),
+        ]
+    )
+
+    assert exit_code == 1
+    assert "audita: error: boom" in stdout_capture.getvalue()

tests/test_new_launcher.py

@@ -1,3 +1,6 @@
+import importlib.machinery
+import importlib.util
+import io
 import os
 import shutil
 import subprocess
@@ -11,6 +14,15 @@ ROOT = Path(__file__).resolve().parents[1]
 LAUNCHER = ROOT / "audita"
 
 
+def _load_launcher_module():
+    loader = importlib.machinery.SourceFileLoader("audita_launcher", str(LAUNCHER))
+    spec = importlib.util.spec_from_file_location("audita_launcher", LAUNCHER, loader=loader)
+    assert spec is not None and spec.loader is not None
+    module = importlib.util.module_from_spec(spec)
+    spec.loader.exec_module(module)
+    return module
+
+
 def test_root_launcher_exists_and_is_executable():
     assert LAUNCHER.is_file()
     assert os.access(LAUNCHER, os.X_OK)
@@ -73,3 +85,33 @@ def test_root_launcher_preserves_child_exit_code_and_writes_fallback_error_log(t
     assert "audita: subprocess exited with status 120" in result.stderr
     run_dir = next(work_dir.iterdir())
     assert (run_dir / "error.log").exists()
+
+
+class _BrokenWriter:
+    def write(self, _message):
+        raise OSError(9, "Bad file descriptor")
+
+    def flush(self):
+        raise OSError(9, "Bad file descriptor")
+
+
+def test_root_launcher_falls_back_to_stdout_when_stderr_is_invalid(monkeypatch, tmp_path):
+    launcher = _load_launcher_module()
+    work_dir = tmp_path / "work"
+    stdout_capture = io.StringIO()
+
+    monkeypatch.setattr(launcher.shutil, "which", lambda _name: None)
+    monkeypatch.setattr(
+        launcher.sys,
+        "argv",
+        ["audita", "process", "transcript.json", "--glossary", "glossary.yaml", "--work-dir", str(work_dir)],
+    )
+    monkeypatch.setattr(launcher.sys, "stderr", _BrokenWriter())
+    monkeypatch.setattr(launcher.sys, "stdout", stdout_capture)
+
+    exit_code = launcher.main()
+
+    assert exit_code == 1
+    assert "audita: error: uv is required to run this launcher" in stdout_capture.getvalue()
+    run_dir = next(work_dir.iterdir())
+    assert (run_dir / "error.log").exists()